Hi All,
I sent a query to the record company and received this lenghty reply from Lewis:
Basically, these 78rpm records are what I wanted to do because I have a passion for 78s (primarily because the music I love is on them. Blues, jazz, calypso..). It took a lot of work to get this 78 project going and a lot of ball-aching from various people.
Anyway, to answer the technical questions.
Firstly, the records were mastered by me using a mixture of equipment. A Grampian type D head (moving iron design) with Gothom Audio amplifier and a Neumann system (moving coil head). These systems were either mounted on a Scully standard type lathe or a Neumann VMS70. All disks were cut with the standard RIAA curve directly from the 1/4 master tapes reproduced off an Ampex 350.
What is the width of the groove? Well, to be honest, each record is different for a number of reasons. But just to clear one thing up, weather a master is pressed on to vinyl or shellac will make no difference what so ever to the groove geometry. Of course they both sound different tho.
Up until the 1960s, lost of different types of recording styli were available for all sorts of recording-heads for standard groove recording. You could get fine tip, broad tip, long shank, short shank..... Now days there is one stylus made for the grampian and a few for the Neumann but no stylus is made today which as broad tip as the used to make. Essentially, no syli are made for standard groove recording so I had to improvise. For the shorter sides of the 78s, I guess you could use 2mil because I could open up the LPI (Lines Per Inch) and because of that, I had leeway to cut deeper, therefore gaining width in the groove. Some of the sides are over 5 minutes long, something which they would never have done in the old days on 10'', which is why some longer side are put on 12''. So for this, close up the LPI and then the grooves would be touching so I would have to cut a bit shallower. For the longer sides, maybe use a 1-1.5mil.
The locked eccentric groove at the end of the run out was a massive ball ache and defiantly the hardest thing to get right. I wanted to have it for the challenge. This was done by, after the music finished, you start the run out, then just before you reach were the lock groove starts, you lift the head, all manually. Then you place the disk on a different lathe with a turntable that has an off center pin, which I had to work out how much to offset by. Then you cut the final lock groove by landing the stylus exactly in the end of the run off, which is the most outer part of the lock groove. If I got it wrong, I had to re-cut the whole side. Also bear in mind that the labels are 3'' in diameter so the lock groove goes up to that at its most inner point, meaning the lathe needed further modification.
The pressings are also flat. No groove guard and no raised label area. This is the way all records were pressed before the 60s, with exception to 7'' singles. All records have profiles now as it is quicker to press. If you imagine two flat dies in a press, you have to press slower so that there is no non-fill on the disk. Having raised areas distributes the vinyl quicker. Flat is technically better.
In summary, I did try my best to cut as standard groove as posible, but modern styli have their limits. I had great fun and pain making these and they are not 100% technically perfect but I tried my best and hopefully next time will have a wider stylus to cut 2.7mil as long as the song isn't to long. I hope to press shellac one day too, thats not a joke. It all experimenting and trial and error in this day and age as the 78 era is far behind us and not many people care for disk recording anymore, all one can do is try.
In further about groove width, you will find that under a scope, microgroove records wont always be 0.7mil for micro and the same for 78s. Usualy the engineer sets the LPI for the length of the side, sets the depth so that the land and groove width are about the same and rolls the cut. If theres any intercutting, either lower the leven or make the cut shallower, thats pretty much it unless your cutting a 12'' dance single were you can really spread the grooves and cut a lot louder. Or if your cutting with variable pitch then you dont need to worry, but I use constant pitch.